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冷再生機(jī)如何控制混合料配比精度?
來(lái)源:http://m.beianedu.cn/ 日期:2025-06-03

  在道路維護(hù)與重建工程中,冷再生機(jī)以其高效、環(huán)保的特點(diǎn),逐漸成為處理舊路面材料的重要設(shè)備。冷再生機(jī)通過(guò)特定的機(jī)械作用,將舊路面材料破碎、混合,并添加適量的再生劑和新骨料,形成新的路面基層或底基層。而在這個(gè)過(guò)程中,混合料配比精度的控制至關(guān)重要,它直接關(guān)系到再生層的質(zhì)量和性能。那么,冷再生機(jī)是如何控制混合料配比精度的呢?

  In road maintenance and reconstruction projects, cold recycling machines have gradually become important equipment for processing old pavement materials due to their high efficiency and environmental friendliness. The cold recycling machine crushes and mixes old pavement materials through specific mechanical actions, and adds appropriate amounts of recycling agents and new aggregates to form new pavement base or subbase. In this process, the control of the accuracy of the mixture ratio is crucial, as it directly affects the quality and performance of the regeneration layer. So, how does the cold recycling machine control the accuracy of the mixture ratio?

  冷再生機(jī)在施工前,會(huì)對(duì)舊路面材料進(jìn)行詳細(xì)的取樣與檢測(cè)。這包括對(duì)銑刨混合料、水泥、碎石等原材料的取樣,以及對(duì)其級(jí)配、強(qiáng)度等性能的試驗(yàn)。通過(guò)這些檢測(cè),可以了解舊路面材料的實(shí)際情況,為后續(xù)的配合比設(shè)計(jì)提供依據(jù)。同時(shí),根據(jù)工程要求和舊路面材料的檢測(cè)結(jié)果,冷再生機(jī)會(huì)進(jìn)行配合比設(shè)計(jì),確定水泥劑量、新添加料的比例等關(guān)鍵參數(shù)。這一步驟是控制混合料配比精度的基礎(chǔ),它確保了再生混合料能夠滿(mǎn)足設(shè)計(jì)強(qiáng)度和其他性能要求。

  Before construction, the cold recycling machine will conduct detailed sampling and testing of the old pavement materials. This includes sampling of milling mix, cement, crushed stone and other raw materials, as well as testing of their grading, strength and other properties. Through these tests, the actual condition of the old pavement materials can be understood, providing a basis for subsequent mix design. At the same time, based on the engineering requirements and the testing results of the old pavement materials, the cold recycling machine will conduct mix design to determine key parameters such as cement dosage and the proportion of new additives. This step is the basis for controlling the accuracy of the mixture ratio, ensuring that the recycled mixture can meet the design strength and other performance requirements.

  在施工過(guò)程中,冷再生機(jī)通過(guò)一系列精確的控制措施來(lái)確保混合料的配比精度。冷再生機(jī)嚴(yán)格控制拌和深度,確保舊路面材料被充分破碎和混合。拌和深度的均勻性對(duì)于混合料的均勻性和配比精度至關(guān)重要。冷再生機(jī)通過(guò)設(shè)專(zhuān)人跟隨檢查,及時(shí)調(diào)整拌和深度,避免了拌和不均勻或拌和深度不足的問(wèn)題。

  During the construction process, the cold recycling machine ensures the accuracy of the mixture ratio through a series of precise control measures. The cold recycling machine strictly controls the mixing depth to ensure that the old pavement materials are fully crushed and mixed. The uniformity of mixing depth is crucial for the uniformity and proportioning accuracy of the mixture. The cold recycling machine avoids problems such as uneven mixing or insufficient mixing depth by assigning a dedicated person to follow and inspect, and adjusting the mixing depth in a timely manner.

  冷再生機(jī)還精確控制加水量。水是混合料中的重要組成部分,它影響著混合料的和易性、強(qiáng)度和耐久性。冷再生機(jī)根據(jù)混合料的最佳含水量進(jìn)行加水,并通過(guò)專(zhuān)人跟隨檢查,確保含水量的準(zhǔn)確性。在拌和過(guò)程中,如果含水量不足,冷再生機(jī)會(huì)及時(shí)補(bǔ)灑水,并進(jìn)行再次拌和,使水分在混合料中分布均勻。

  The cold regeneration machine also precisely controls the amount of water added. Water is an important component of a mixture, which affects its workability, strength, and durability. The cold regeneration machine adds water according to the optimal moisture content of the mixture, and is checked by a dedicated person to ensure the accuracy of the moisture content. During the mixing process, if the moisture content is insufficient, the cold regeneration machine will promptly sprinkle water and mix again to ensure even distribution of moisture in the mixture.

  除了上述控制措施外,冷再生機(jī)還配備了先進(jìn)的技術(shù)和設(shè)備來(lái)支持混合料的配比精度控制。例如,一些先進(jìn)的冷再生機(jī)采用了骨料分級(jí)投料技術(shù)、乳化瀝青分級(jí)噴灑技術(shù)、小流量三級(jí)供水噴灑技術(shù)等,這些技術(shù)有助于提高混合料的均勻性和配比精度。同時(shí),智能控制技術(shù)的應(yīng)用也大大提高了冷再生機(jī)的智能化和自動(dòng)化水平。通過(guò)全電腦智能控制、故障自診斷等功能,冷再生機(jī)能夠?qū)崿F(xiàn)更精確的配比控制,提高了施工效率和質(zhì)量。

  In addition to the above control measures, the cold recycling machine is also equipped with advanced technology and equipment to support the precision control of the mixture ratio. For example, some advanced cold recycling technologies use aggregate grading feeding technology, emulsified asphalt grading spraying technology, small flow three-level water supply spraying technology, etc., which help improve the uniformity and proportioning accuracy of the mixture. At the same time, the application of intelligent control technology has greatly improved the intelligence and automation level of cold regeneration machines. Through fully computerized intelligent control, fault self diagnosis and other functions, the cold recycling machine can achieve more accurate proportioning control, improving construction efficiency and quality.

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  在施工過(guò)程中,冷再生機(jī)還會(huì)對(duì)混合料進(jìn)行質(zhì)量檢測(cè)與調(diào)整。這包括對(duì)混合料的含水量、級(jí)配、無(wú)側(cè)限抗壓強(qiáng)度等指標(biāo)進(jìn)行檢測(cè)。根據(jù)檢測(cè)結(jié)果,可以及時(shí)調(diào)整施工參數(shù)和配合比,確保混合料的質(zhì)量滿(mǎn)足要求。如果發(fā)現(xiàn)混合料存在質(zhì)量問(wèn)題,如含水量不足、級(jí)配不合理等,冷再生機(jī)會(huì)及時(shí)進(jìn)行相應(yīng)的調(diào)整,以保證再生層的質(zhì)量和性能。

  During the construction process, the cold recycling machine will also perform quality inspection and adjustment on the mixture. This includes testing indicators such as moisture content, gradation, and unconfined compressive strength of the mixture. Based on the test results, construction parameters and mix proportions can be adjusted in a timely manner to ensure that the quality of the mixture meets the requirements. If quality problems are found in the mixture, such as insufficient moisture content, unreasonable grading, etc., the cold recycling machine will make corresponding adjustments in a timely manner to ensure the quality and performance of the recycled layer.

  冷再生機(jī)通過(guò)材料準(zhǔn)備與取樣、配合比設(shè)計(jì)、施工過(guò)程中的精確控制、先進(jìn)技術(shù)與設(shè)備的支持以及質(zhì)量檢測(cè)與調(diào)整等多個(gè)環(huán)節(jié),來(lái)確?;旌狭系呐浔染取_@些措施共同作用,使得冷再生機(jī)能夠生產(chǎn)出質(zhì)量穩(wěn)定、性能優(yōu)良的再生混合料,為道路維護(hù)與重建工程提供了有力支持。

  The cold recycling machine ensures the accuracy of the mixture ratio through multiple processes, including material preparation and sampling, mix design, precise control during construction, support from advanced technology and equipment, and quality inspection and adjustment. These measures work together to enable the cold recycling machine to produce high-quality and high-performance recycled mixtures, providing strong support for road maintenance and reconstruction projects.

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